With its advanced features and cutting-edge ergonomics, the DualSense controller for the PlayStation 5 is a true technological marvel. But like any electronic device, it may require disassembly at some point. If you’re even a bit handy, you can perform this operation yourself! This guide will walk you through the process of disassembling your PS5 controller step by step.
Even when following these recommendations, disassembling your DualSense is not without risk. Handle your controller carefully, and if in doubt, consult a professional!
Why Disassemble a PS5 Controller?
Repairing a faulty joystick or button
« joystick drift » an issue causing phantom movements on the analog stick, is common on the DualSense. Disassembling the controller can often allow you to repair or replace a damaged component.
Cleaning the controller to prevent wear
Over time, dust and debris can build up inside your controller, affecting its performance. A deep cleaning after disassembly can significantly extend the lifespan of your DualSense and help maintain its responsiveness.
Customizing the controller
Whether it’s to change button colors, add a new faceplate, or modify some components, there are many customization possibilities for the controller, which require careful disassembly.
Want to use your DualSense on other devices? Discover how to connect a PS5 controller to a PC.
Necessary Tools Before You Begin
Don't attempt to disassemble your DualSense with a general-purpose screwdriver! Here are a few essential tools to ensure a smooth process:
- A precision screwdriver: The PS5 controller uses 6.4 mm and 1.5 mm cross-head screws.
- Tweezers or precision pincers: To grasp small parts.
- A pry tool or antistatic spatula: Also known as a spudger, it allows gentle disconnection of certain components.
- A guitar pick or similar tool: For carefully opening the controller's casing.
Work on a clean, flat surface with good lighting. This will help prevent the loss of small parts and give you clear visibility while working.
Preparations, Safety, and Precautions Before Disassembly
Fully Discharge the Controller
Working on a charged controller can be dangerous. An accidental short circuit could damage internal components or even cause injury. A fully discharged lithium-ion battery is safer to handle and reduces the risk of damage in case of accidental disconnection.
Avoid Damaging the Motherboard and Internal Components
The motherboard is the heart of your controller, so handle it with care, as well as any connected components. In particular, do not remove it completely from the controller, as wires are soldered to connect it to the vibration motors. A sudden removal could damage these solder points, making repair much more complex or even impossible without advanced skills.
Step-by-Step Disassembly of the PS5 Controller
Step 1: Opening the Central Shell
Start by unclipping the black central shell using a nylon pry tool. Once removed, gently guide the joysticks through their respective openings.
Step 2: Removing L1 and R1 Buttons
Use a spudger tool to unclip the L1 and R1 buttons.
Step 3: Removing the White Shells
Remove the four screws holding the main shell—two on the bottom and two behind the L1 and R1 buttons. Separate the two halves of the white shell with your pry tool.
Step 4: Accessing Internal Components
Carefully disconnect the battery ribbon and remove it from its housing. Unscrew the battery mount and remove it completely.
Step 5: Preparing the Motherboard
Methodically disconnect each ribbon cable: start with the touchpad, then the L2 and R2 triggers, and finally the microphone connection. Remove the two screws on each side of the controller.
Step 6: Extracting the Motherboard
Gently push the joysticks inward, then tilt the motherboard down to remove the sticks. Finally, unscrew the white bar held by two screws to fully release the black chassis and motherboard. Be careful with the vibration motors, which are still attached to the board!
Step 7: Disassembling Triggers and Buttons
On the intermediate chassis, remove the four screws holding the L2 and R2 triggers along with their motors. On the top shell of the controller, carefully remove all the buttons. Remove the touchpad by pushing it inward (if you wish to separate it from its mount, unscrew the two screws holding it in place) and carefully extract the microphone with tweezers.
Cleaning and Repairing the Controller’s Internal Components
How to Clean Inside the Controller
Use compressed air to remove dust. For tougher residue, a cotton swab lightly dipped in isopropyl alcohol can be used. Ensure everything is completely dry before reassembling!
Repairing or Replacing Defective Buttons
Dust buildup often causes button issues. Once the buttons are removed, clean them lightly before reinstalling them; this often resolves the problem. If replacement is needed, make sure to use parts compatible with the PS5 controller.
Practical Tips for Reassembling the PS5 Controller
Step 1: Reassembling the Touchpad
If you removed the touchpad from its frame, thread its ribbon through the designated opening in the central frame. Position the frame on the front shell, ensuring all components align perfectly, and screw it in place.
Step 2: Reconnecting Electronic Components
Start by reconnecting the touchpad ribbon to its dedicated connector, followed by the microphone ribbon. For each trigger, connect the ribbon first to the trigger, then to the motherboard.
Step 3: Final Checks Before Closing
Before fully closing the controller, ensure all ribbon cables are properly connected and none are pinched.
Step 4: Closing the Shell
Carefully align the back shell with the front shell. Gently press along the edges to snap all clips into place, starting from the top and moving down. Screw in the four 6.4 mm screws: two in the bottom corners and two near the L1 and R1 slots.
Step 5: Reinstalling the L1 and R1 Buttons
Align the buttons in their positions, then press gently until you hear a snap. Ensure the buttons move freely and return to their original positions after pressing.
Step 6: Installing the Central Shell
Carefully place the central shell over the joysticks. Gradually press along the edges to snap in all clips, starting from the top and moving down the sides. Ensure all edges are perfectly aligned and no gaps are visible.
Step 7: Final Inspection
Perform a thorough visual inspection of the controller to ensure everything is properly in place. Test all buttons by pressing them to verify their functionality and freedom of movement. Move the joysticks in all directions to ensure smoothness and proper centering. Check the touchpad’s responsiveness across its entire surface.
Step 8: Functional Test
Connect the controller to your PS5 console. Verify the battery charges normally. Test all buttons, joysticks, triggers, and the touchpad, either in the console menu or in a game. Don’t forget to check the vibrations and light effects.
Troubleshooting Issues After Disassembly
Battery Connection Issues
If the controller doesn’t power on, check the battery connection. It should be securely attached to the motherboard.
Check Component Soldering
A faulty solder joint may cause intermittent malfunctions. If you suspect this, it’s best to consult a professional.
Controller malfunctions aren’t always hardware-related; they can also be software issues. In this case, a simple solution may be to reset your PS5 controller
Where to Find Replacement Parts for a PS5 Controller
To ensure you’re using authentic replacement parts, it’s best to contact Sony Support directly. However, many specialized websites offer compatible replacement parts. In any case, check the quality of components before purchasing (by looking at customer reviews) to avoid damaging your controller.
Disassembling a PS5 controller might seem intimidating, but with the right tools and patience, it’s entirely achievable. This guide provides essential steps to safely open and reassemble your DualSense. However, if you’re not comfortable with the process, it’s always best to consult a professional. Remember, opening your controller can void its warranty!
If you’re looking for an alternative to a faulty controller without the hassle of disassembly, why not check out our Nacon PS5 controller range? And for demanding gamers, discover our Playstation Pro 5 controller for an even more immersive gaming experience
